Application Example: EC – Printing device for cardboard boxes
Device for printing lot numbers on cardboard boxes for shipment. Replacing an air cylinder with an ELECYLINDER ®, IAI’s New Electric Actuator
EC – Deburring Device for Resin-Molded Products
ELECYLINDER® Applications Application A device for changing the position of a deburring heater. Description The heater location can be changed according to the type of the resin-molded product. When an air cylinder was used, the speed was limited to 300 mm/s in order...
EC – Panel Positioning Device
ELECYLINDER® Applications Application A device for adjusting the transfer position of panels which are flowing on the conveyor. Description The worker pushes the panel flowing on the conveyor against the stopper for positioning. Drilling is carried out in the next...
EC – Inspection Device for Substrate Continuity
ELECYLINDER® Applications Application A device for inspecting continuity of substrates by using a probe. Description In the past, an air cylinder was used. However, safety circuit designing for emergency stops (residual voltage, inadvertent leaping out, etc.) and...
Application Example: Device for applying sealing material
Automotive & Aerospace Device for applying sealing material [ Robot/Electric Actuators ] [ Controllers ] ICSA3 XSEL-K Used as a device to apply sealing...
Application Example: Door sealing device
Automotive & Aerospace Door sealing device [ Robot/Electric Actuators ] [ Controllers ] RCP2-SM x 2 RCP2-C x 2 In the step of applying the sealing material to the door of the automobile with the vertical articulated robot, in order to position the work (door), it...
Application Example: Tool For Welding Auto Parts
Automotive & Aerospace Tool For Welding Auto Parts [ Robot/Electric Actuators ] [ Controllers ] ROBO Cylinder® - Positioning device for welding tanks with vertical articulated...
EC – Engine Block Part Inspection Process
ELECYLINDER® Applications Application Mechanism for moving a sensor up and down to measure heights of engine block parts Description In this process, heights of engine block parts on a conveyor are measured using a height measuring sensor attached to the tip of a rod,...
EC – Press-fitting Device for Collars to Automobile Shaft Parts
ELECYLINDER® Applications Application A device to press-fit collars to automobile shaft parts. Description This is a semi-automated device to press-fit collars on to automobile shaft parts. Previously an air cylinder was used for driving the table. Compressed air was...
EC – Rivetting Device
ELECYLINDER® Applications Application A device in an assembling process to staking-fasten a main unit and a cover by nylon rivet. Description Previously nylon rivet was inserted manually by using a hand press in the assembling process, causing occasional inconstant...
EC – Positioning Device for Glass Substrates
ELECYLINDER® Applications Application Adjusting the distance between guide plates of a transfer device according to two sizes of glass substrates. Description This device is to adjust the distance between two guide plates according to the size of the glass substrates...
Easy Automation Concept Vol.4-2 Video #08
Example Video #08: Glass Board Work Piece Transfer System - Air cylinder vs IAI's ROBO Cylinder Glass boards are placed on a pallet in this process. 16 work pieces are placed in lines on one pallet. The deburring brush attached to the motorized spindle*2 is used to...
Easy Automation Concept Vol.3 Videos
Example Video #05: Shampoo Filling Equipment - Air cylinder vs IAI's ROBO Cylinder Fills shampoo into bottles using air cylinder or Electric Actuator. Six bottles are filled simultaneously. Two types of bottles are handled: 500 mL and 250 mL. Point1: Increased the...
Film Feeder for Packaging Machine – Application Example
Industry: Paper, film, construction material Process: Cutting Actuators: RCS2-SA7C-A-60-16-900 x2 In a packing machine, ROBO Cylinder was adopted for equipment that cuts packaging film to a set length. As shown in the illustration above, two ROBO Cylinders are used to...
Equipment for Detecting Gas Leak from Machines
Industry: Inspection/Testing Process: Inspection Actuators: IA Kit Functions of the ROBO Cylinders being used The IA kit has been adopted for equipment that inspects gas leakage after a device that uses refrigerant gas is packed into a cardboard box. A camera detects...
Slipper Production Line
Other Industries Process: Application Actuators: RCP2-SS8C and RCP4-RA5C By automating the adhesive application process, the product quality has improved greatly!! [ Issues Until Now ] The adhesive application process used to be done manually. There was inconsistency...
Height Adjustment Mechanism of Inkjet Printers
Other Industries Process: Printing Raising/Lowering Function of the Robo Cylinders being used Positioning In equipment that prints barcodes onto work, a rod type ROBO Cylinder® has been adopted for a device that lowers and raises the inkjet printer. A sensor detects...
Architectural Aluminum Cutting Equipment Example
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Potting and Encapsulation Machine – CT-Effects Application Example
Here is an example of how to reduce labor costs and increase production by automatizing the electronic encapsulation process using the Table Top type robot TTA series, which was conducted manually previously. Labor Cost: Reduction of $22,300/year (*1) Production...
Adhesive Applicator – CT-Effects Application Example
Production Amount per Day: 560 ? 940 pieces: ? Productivity Improvement of 68% Electronic Components / Applicator Adhesive Applicator - CT-Effects Application Example [ Robot/Electric Actuators ] [ Controllers ] RCP2-SA7C (2 axes) PSEL RCP2-RA10C...
Spot Welding Equipment Application Example
* Exchange Rate: 1 (USD) = 100 (Japanese Yen) Automotive / Machine Tools Spot Welding Equipment Application Example Here you can create the content that will be used within the module. Robot: RCP4-SA7C, RCP2-SS8C Controller: PCON-CA Background This process carries a...
Heat Exchanger Hole Size Confirmation Application Example
Inspection / Examination / Etc. Heat Exchanger Hole Size Confirmation Application Example Robot: TT-A3-4040 Controller: Built-in SEL controller The process of checking the sizes of the holes in a heat exchanger is a successful example of reducing labor costs by...
LED Light Inspection Application Example
Inspection / Examination / Etc. LED Light Inspection Application Example Actuator: RCP4-SA5C Controller: PCON-CA The ROBO Cylinder has been adopted into a machine for measuring the intensity of the LEDs which are placed at regular intervals inside the LED...
Test Tube Dispensing Application Example
Food Processing / Medical / Etc. Test Tube Dispensing Application Example Actuators: RCP2-SA7C RCP3-SA5C RCP3-SA3C Controller: PCON ROBO Cylinders have been adopted to dispense reagents in chemical inspection equipment. To prevent dripping the liquid, the...
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