EC – Transfer Device for Battery Containers
ELECYLINDER® Applications Application A device for transferring containers filled with battery liquid. Description This device transfers battery containers under the dispenser and returns them to their original positions after filling. Thanks to the operations with a...
EC – Lifting Device of Semi-Finished Products for inspection
ELECYLINDER® Applications Application A device for lifting semi-finished products during assembling to perform a visual inspection of wiring on the bottom. Description Lifting up is required because the semi-finished product during assembling cannot be slanted for a...
EC – Door Opening for High-Voltage Inspection Device
ELECYLINDER® Applications Application A device for opening the door of a voltage inspection device for automobile electronic parts. Description From the designing stage, the inspection device was presupposed to employ an ELECYLINDER®. The following effects were...
EC – Inspection Device for Substrate Continuity
ELECYLINDER® Applications Application A device for inspecting continuity of substrates by using a probe. Description In the past, an air cylinder was used. However, safety circuit designing for emergency stops (residual voltage, inadvertent leaping out, etc.) and...
EC – Assembling Device for Electronic Parts
ELECYLINDER® Applications Application A device to put a cap in a sensor unit assembling process. Description The ELECYLINDER® uses its push-motion function to put a cap. Compared with an air cylinder, the ELECYLINDER® provides faster approaching speed and a constant...
EC – Device for Removing Defective Electronic Parts
ELECYLINDER® Applications Application A device to remove defective electronic parts from the conveyor Description The movement of the ELECYLINDER® after the sensor's detection of a defective part and a forward-ON signal is faster than that of an air cylinder, enabling...
EC – Device for Inserting Metal Parts into Plastic Bases
ELECYLINDER® Applications Application This device inserts a metal part into a plastic base frame in an electronic part assembling process. Description When inserting a metal part, it is necessary to slow down for the last 1mm. For this reason, a spring was used at the...
Automating Touch Panel Inspection Process
Industry: Electronic equipment / Home Appliances Process: Positioning Inspection Process Costs were Reduced! [Product Handled] · Touchscreen tablet [Process] · Touch the display on the touchscreen with a pen (touch inspection). This is the process of inspecting the...
Easy Automation Concept Vol.4-2 Video #08
Example Video #08: Glass Board Work Piece Transfer System - Air cylinder vs IAI's ROBO Cylinder Glass boards are placed on a pallet in this process. 16 work pieces are placed in lines on one pallet. The deburring brush attached to the motorized spindle*2 is used to...
Easy Automation Concept Vol.2 Videos
Example Video #03: Inter-Conveyor Transfer System - Air Cylinder vs IAI's ROBO Cylinder This is the current inter-conveyor transfer process for a relay manufacturing line. Pallets carrying completed relays are transported on a conveyor from the assembly line and...
Inspection of Switches for Electronics
Industry: Electronic Components Process: Inspection Actuators: RCL-RA, TT-A2 (built-in controller) The table top robot TT series and the Micro Cylinder RCL series have been adopted as inspection equipment for buttons on electronics. First, the Micro Cylinder RCL...
Application for Equipment Press-fitting onto a Printed Circuit Board
Industry: Electronic Components Process: Press-fitting Functions used: Positioning and Pushing ROBO Cylinder® was adopted for equipment that performs both processes of applying silicon to a printed circuit board and press-fitting a cover. While the printed circuit...
Potting and Encapsulation Machine – CT-Effects Application Example
Here is an example of how to reduce labor costs and increase production by automatizing the electronic encapsulation process using the Table Top type robot TTA series, which was conducted manually previously. Labor Cost: Reduction of $22,300/year (*1) Production...
Continuity Inspection Tool – CT-Effects Application Example
Labor Cost Reduction ? $9,000/year One operator *Labor $18.00/hour 8 hours/day *Overtime work 2 hours *250 operational days/year *Exchange Rate: 1(USD)=100(Japanese Yen) Electronic Components Continuity Inspection Tool - CT-Effects Application Example...
External Diameter Measuring Tool for Precision Pipe – CT-Effects Application Example
Inspected pieces: 585 pieces ? 1,260 pieces (Increased by 675 pieces) Productivity Improvement of Approx. 115% Electronic Components External Diameter Measuring Tool for Precision Pipe - CT-Effects Application Example Here you can create the content that...
Adhesive Applicator – CT-Effects Application Example
Production Amount per Day: 560 ? 940 pieces: ? Productivity Improvement of 68% Electronic Components / Applicator Adhesive Applicator - CT-Effects Application Example [ Robot/Electric Actuators ] [ Controllers ] RCP2-SA7C (2 axes) PSEL RCP2-RA10C...
Heat Exchanger Hole Size Confirmation Application Example
Inspection / Examination / Etc. Heat Exchanger Hole Size Confirmation Application Example Robot: TT-A3-4040 Controller: Built-in SEL controller The process of checking the sizes of the holes in a heat exchanger is a successful example of reducing labor costs by...
Cable Connector Tensile Tester Application Example
Inspection / Examination / Etc. Cable Connector Tensile Tester Application Example Actuator: Controller: RCP4 PCON-CA A cable with connectors attached at both ends is tested for tensile strength and is a successful example of how short stoppages (Choco-Tei: CT Effect)...
LED Light Inspection Application Example
Inspection / Examination / Etc. LED Light Inspection Application Example Actuator: RCP4-SA5C Controller: PCON-CA The ROBO Cylinder has been adopted into a machine for measuring the intensity of the LEDs which are placed at regular intervals inside the LED...
Electronic Parts Application Cost Savings
Examples of Cost Savings with ROBO Cylinder Electric Actuator Applications Reduction of Initial Cost From $1,108.47 to $750.91* Application - A ROBO Cylinder system that transfers electrical control parts in an assembly line having five stop points. Air Cylinder ROBO...
Wire Stripper Application With Multipoint Positioning Feature
Wire Stripper Application With Multipoint Positioning Feature – Wire coating equipment has adopted the ROBO Cylinder – IAI America Electric Actuator
Vision Inspection Conveyor System Application
Application Example – Vision inspection of electronic parts by camera and conveyor – Camera is positioned using linear actuator – Conveyor is driven by rotary actuator – IAI America
Adhesive Press Equipment for Electronic Parts Assembly
IAI Application Example – Adhesive Press Equipment for Electronic Parts Assembly – Manufacturing equipment forces two plastic parts to bond using adhesive – Solved by Small Linear Servo Electric Actuators.
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