Application Example: Device for bending aluminum parts
Automotive & Aerospace Device for bending aluminum parts [ Robot/Electric Actuators ] [ Controllers ] ROBO Cylinder 4-Axis (2 sets of slide + rod type) ROBO Cylinder Controller We have had 2 slider type ROBO cylinders and 2 rod type ROBO cylinders adopted for the...
Application Example: Device for press-fitting the washer
Automotive & Aerospace Device for press-fitting the washer [ Robot/Electric Actuators ] [ Controllers ] RCP2-RA4C ROBONET (DeviceNet capable) RCP2 - RA4C was adopted in the process of press - fitting the washer to the machine parts. We selected ROBONET, which...
Application Example: Deburring device for resin parts
Automotive & Aerospace Deburring device for resin parts [ Robot/Electric Actuators ] [ Controllers ] ICSA2-YAH XSEL RCP2-GR PCON Previously, workers performed the deburring process of molded parts of resin, but it was automated since there were problems such as...
Application Example: Brake Pad Quality Inspection Device
Automotive & Aerospace Brake Pad Quality Inspection Device By motorizing the pressing of the brake bad, it was possible to Drastically reduce the time for changing the setup. [ Robot/Electric Actuators ] [ Controllers ] RCP5-RA4C - [Device outline] It is a device...
EC – Press-fitting Device for Collars to Automobile Shaft Parts
ELECYLINDER® Applications Application A device to press-fit collars to automobile shaft parts. Description This is a semi-automated device to press-fit collars on to automobile shaft parts. Previously an air cylinder was used for driving the table. Compressed air was...
EC – Device for Inserting Metal Parts into Plastic Bases
ELECYLINDER® Applications Application This device inserts a metal part into a plastic base frame in an electronic part assembling process. Description When inserting a metal part, it is necessary to slow down for the last 1mm. For this reason, a spring was used at the...
EC – Molding Process for Electric Appliance Parts
ELECYLINDER® Applications Application A device to press copper shafts of electric appliance parts onto a die for bending. Description In the past, an air cylinder was used for the bending process. After changing to an ELECYLINDER®, a slow operation and stable pressing...
EC – Cutting Device for Medical Equipment Parts
ELECYLINDER® Applications Application A driving device to cut bundles of medical equipment parts. Description The customer has adopted an ELECYLINDER® to set up cutting speed delicately and stabilize the cutting process. Usually, a guide is used together to prevent...
EC – Posting Device for Stickers
ELECYLINDER® Applications Application A device to push down thin-film stickers on the workpieces in a posting process. Description In the past, a worker used to press the stickers to post them manually. To improve the quality and eliminate mistakes by workers, some...
Easy Automation Concept Vol.9-2 Videos #18
Example Video #18: Gear Shaft Press-fitting System - Air cylinder vs IAI's ROBO Cylinder Achieving 0% defect rate by shortening the cycle time and changeover time through optimal settings. This is a process for assembling gear parts with shafts for toys. A metal shaft...
Easy Automation Concept Vol.5 Videos
Example Video #09: Frame Bonding System - Air cylinder vs IAI's ROBO Cylinder This system produces frames by bonding resin parts. A total of four locations are bonded. Adhesive is applied to the end faces of resin frame parts. Then, the end faces of the frame parts...
Equipment for Labeling Glass Bottles
Industry: Food & Beverage Packaging & Labeling Process: Labeling A small and thin type Robo Cylinder® and a MEC controller have been adopted for labeling glass bottles for beverages. When the bottle is placed on top of rollers, the rollers rotate in sync with the...
Application for Equipment Press-fitting onto a Printed Circuit Board
Industry: Electronic Components Process: Press-fitting Functions used: Positioning and Pushing ROBO Cylinder® was adopted for equipment that performs both processes of applying silicon to a printed circuit board and press-fitting a cover. While the printed circuit...
Easy Automation Concept Vol.1 Videos
Example Video #01: Fastening bottle caps - Air Cylinder vs IAI's ROBO Cylinder (Japanese Version) Fastening bottle caps This is equipment for press-fitting plastic caps for bottles. Point 1: Cycle time reduction accomplished Point 2: Defective rate improved...
Pressing a Pin into a Ring Application Example
No Specific Industries Pressing a Pin into a Ring Application Example Actuator Controller RCP2-RA10C PCON-CFA The process step of press fitting a metal pin into a resin ring is a successful example of reducing stoppages and reducing cycle time. An air cylinder was...
Buckwheat Flour Kneading Application Example
Food Processing Buckwheat Flour Kneading Application Example Controller: PSEP Actuator: RCP2-RA The ROBO Cylinder has been adopted into a machine to automatically knead buckwheat flour. Previously, a rack and pinion mechanism along with a gear reduction general...
Test Assembly of Automotive Piston Pin Application Example
Automotive / Examination Test Assembly of Automotive Piston Pin Application Example Controller: PSEL Actuator: RCP3-TA4R A retaining ring, called the circlip, is used to assemble the pin that connects the connecting rod and the piston of the engine parts. Since the...
Layer Cake Cutting Machine Application Example
Food Processing Layer Cake Cutting Machine Application Example Controller: SCON-C Actuator: RCS2-SA7C The ROBO Cylinder has been adopted into a cutting machine to cut 16 equal slices of a Baumkuchen (layer cake). The cutting tool is fastened to the top of the slider...
Semi-automatic Machine for Inspection and Testing of Connector Application Example
Automotive / Machine Tools Semi-automatic Machine for Inspection and Testing of Connector Application Example A semi-automatic machine that performed inspection and continuity testing for a press fit connector used for an automotive sensor, which used conventional air...
Speaker Cover Tab Folding System Application Example
Automotive Speaker Cover Tab Folding System Application Example Actuators: TT Controller: (with Internal controller) Automotive speaker cover tab folding system. The table top TT has been chosen for this application. By using the TT, the fixture which needs XY...
Container Sealing Application Example
Food Processing / Medical / Etc. Container Sealing Application Example Actuator: RCP2-GRHM Controller: PCON This operation was previously performed using two air cylinders to heat seal the neck of the container. Since it used two independently driven cylinders, they...
Automotive Parts Assembly – Press Fitting Application Example
Automotive Parts Assembly – Press Fitting Application Example – Replaced Air/Hydraulic Press With A Very High Thrust Type Electric Actuator – IAI America
NC Lathe Solution – Replacing A Hydraulic Cylinder with ROBO Cylinder
NC Lathe Solution – Replacing A Hydraulic Cylinder with IAI ROBO Cylinder – The setup is automated and thus makes the adjustment of the pushing force to the work piece easier.
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