Application Example: EC – Visual inspection of toilet paper
Replacing an air cylinder with an ELECYLINDER for removing and discharging defective products to the discharging conveyor belt.
EC – Transfer Device for Electronic Parts
ELECYLINDER® Applications Application A visual re-inspection process for rejected parts after a vision-camera inspection. Description Previously, this process was done manually all by hand (stretching hands to take the part, performing a visual inspection and...
EC – Inspection Device of Bearing Torque
ELECYLINDER® Applications Application A device for inspecting bearing torque Description With the air cylinder, the speed and acceleration / deceleration were unstable, and there was a defect where the bearing was damaged by the impact of the holding jig. The...
EC – Lifting Device of Semi-Finished Products for inspection
ELECYLINDER® Applications Application A device for lifting semi-finished products during assembling to perform a visual inspection of wiring on the bottom. Description Lifting up is required because the semi-finished product during assembling cannot be slanted for a...
EC – Door Opening for High-Voltage Inspection Device
ELECYLINDER® Applications Application A device for opening the door of a voltage inspection device for automobile electronic parts. Description From the designing stage, the inspection device was presupposed to employ an ELECYLINDER®. The following effects were...
EC – Inspection Device for Substrate Continuity
ELECYLINDER® Applications Application A device for inspecting continuity of substrates by using a probe. Description In the past, an air cylinder was used. However, safety circuit designing for emergency stops (residual voltage, inadvertent leaping out, etc.) and...
Application Example: Brake Pad Quality Inspection Device
Automotive & Aerospace Brake Pad Quality Inspection Device By motorizing the pressing of the brake bad, it was possible to Drastically reduce the time for changing the setup. [ Robot/Electric Actuators ] [ Controllers ] RCP5-RA4C - [Device outline] It is a device...
EC – Device for Removing Defective Electronic Parts
ELECYLINDER® Applications Application A device to remove defective electronic parts from the conveyor Description The movement of the ELECYLINDER® after the sensor's detection of a defective part and a forward-ON signal is faster than that of an air cylinder, enabling...
EC – Inspection Device for Automobile Safety Sensors
ELECYLINDER® Applications Application An inspection device to check the normal condition of automobile safety sensors after a shielding plate is closed. Description The employment of an ELECYLINDER® enables A (acceleration), V (velocity) and D (deceleration) to be...
EC – Inspection Device for Glass Substrates
ELECYLINDER® Applications Application A device to perform a sampling inspection of glass substrates. Description This device performs a sampling inspection for glass substrates. The ELECYLINDER® transfers the glass substrate, while the cameras perform an inspection...
Easy Automation Concept Vol.10 Videos
Example Video #19: System for inspecting/transferring stud bolt material - Air cylinder vs IAI's ROBO Cylinder A simple system configuration to reduce the cycle time by 44%. Material, round bars, are checked for outer diameter before a process of rolling machine....
Easy Automation Improvement Example Vol 8-1 – IAI News
Easy Automation Improvement Example Vol 8-1 – IAI News
Reduced Costs for Chocolate Quality Inspection
Industry: Food Process: Inspection How We Reduced Costs for the Quality Inspection Process [Problems] · An air cylinder was used to move the camera for quality inspection. · Pressure adjustment to set the specified speed was difficult, and the speed was unstable even...
Automating Touch Panel Inspection Process
Industry: Electronic equipment / Home Appliances Process: Positioning Inspection Process Costs were Reduced! [Product Handled] · Touchscreen tablet [Process] · Touch the display on the touchscreen with a pen (touch inspection). This is the process of inspecting the...
Sending Defective Products to the Removal Line
Industry: Others Process: Sorting, Inspecting Actuators: RCP5-SA7C Motorizing the removal of defective products made high speed possible and lowered costs. [Issues Until Now] An air cylinder was used for the movement of the plate that removes defective products....
Deburring/Inspection Composite Equipment
Industry: Automobile / Mechanical parts Process: Inspection, Deburring Actuators: ISCA4 | Controller: XSEL The multi-slider type orthogonal robot of the NS series has been adopted as equipment to remove burrs from machine parts. One of the two Y-axes is used to deburr...
Inspection of Switches for Electronics
Industry: Electronic Components Process: Inspection Actuators: RCL-RA, TT-A2 (built-in controller) The table top robot TT series and the Micro Cylinder RCL series have been adopted as inspection equipment for buttons on electronics. First, the Micro Cylinder RCL...
Equipment for Detecting Gas Leak from Machines
Industry: Inspection/Testing Process: Inspection Actuators: IA Kit Functions of the ROBO Cylinders being used The IA kit has been adopted for equipment that inspects gas leakage after a device that uses refrigerant gas is packed into a cardboard box. A camera detects...
Continuity Inspection Tool – CT-Effects Application Example
Labor Cost Reduction ? $9,000/year One operator *Labor $18.00/hour 8 hours/day *Overtime work 2 hours *250 operational days/year *Exchange Rate: 1(USD)=100(Japanese Yen) Electronic Components Continuity Inspection Tool - CT-Effects Application Example...
Heat Exchanger Hole Size Confirmation Application Example
Inspection / Examination / Etc. Heat Exchanger Hole Size Confirmation Application Example Robot: TT-A3-4040 Controller: Built-in SEL controller The process of checking the sizes of the holes in a heat exchanger is a successful example of reducing labor costs by...
Cable Connector Tensile Tester Application Example
Inspection / Examination / Etc. Cable Connector Tensile Tester Application Example Actuator: Controller: RCP4 PCON-CA A cable with connectors attached at both ends is tested for tensile strength and is a successful example of how short stoppages (Choco-Tei: CT Effect)...
Inspection System for Smartphones Application Example
Inspection / Examination / Etc. Inspection System for Smartphones Application Example Controller: PCON-C Actuator: RCP2-RTC Overview of the Equipment Inspects for the presence of imperfections by rotating the smartphone which is attached to a jig. The external...
Test Assembly of Automotive Piston Pin Application Example
Automotive / Examination Test Assembly of Automotive Piston Pin Application Example Controller: PSEL Actuator: RCP3-TA4R A retaining ring, called the circlip, is used to assemble the pin that connects the connecting rod and the piston of the engine parts. Since the...
Semi-automatic Machine for Inspection and Testing of Connector Application Example
Automotive / Machine Tools Semi-automatic Machine for Inspection and Testing of Connector Application Example A semi-automatic machine that performed inspection and continuity testing for a press fit connector used for an automotive sensor, which used conventional air...
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