0-Automotive, 0-Machinery, 1-Processing Machine, 2-Open and Close, 3-Mechanical Parts, Application Examples, Videos
Machine Door Opening/Closing Mechanism – Easy Automation Improvement Example Vol 6-2
Application Examples, News, Videos
IAI News – Easy Automation Improvement Example V.6-2
Application Example Videos, Application Examples, Easy Automation Concept, Easy Automation videos
Example Video #11: Roll Threading Machine for Hexagonal Socket Head Setscrews - Air cylinder vs IAI's ROBO Cylinder This system rolls hexagonal socket head setscrews (hereinafter referred to as "setscrews"). Air cylinders are used to introduce material to the rolling...
1-Rolling, 2-Pick and Place, 3-Screws, Application Examples, News, Videos
September 13, 2017 Once or twice a month, we like to share IAI Actuator News with the automation community. Here is a new Easy Automation Application Improvement video. Easy Automation Improvement Example V.6-1 Roll Threading Machine for Hexagonal Socket Head...
0-1-Conveyor, 0-1-Inspection & Test, 0-Food, 1-Inspection, 2-Moving, 3-Food, Application Examples
Industry: Food Process: Inspection How We Reduced Costs for the Quality Inspection Process [Problems] · An air cylinder was used to move the camera for quality inspection. · Pressure adjustment to set the specified speed was difficult, and the speed was unstable even...
0-1-Inspection & Test, 0-Electronics, 0-Home Electronics, 0-Smart Phones, Tablets & Computers, 1-Inspection, 2-Moving, 2-Pushing, Application Examples
Industry: Electronic equipment / Home Appliances Process: Positioning Inspection Process Costs were Reduced! [Product Handled] · Touchscreen tablet [Process] · Touch the display on the touchscreen with a pen (touch inspection). This is the process of inspecting the...
0-1-Conveyor, 0-1-Packaging, 0-Food, 1-Packaging, 1-Transferring, 2-Pushing, 2-Transferring, 3-Food, 3-Product Box, Pack, Application Examples
Example Video #10: Bagged Ice Candy Transfer System - Air cylinder vs IAI's ROBO Cylinder In this process, packed ice candies are moved in groups of six from the completed product transfer conveyor to the boxing line conveyor. Point 1: Optimal acceleration was set to...
0-Others, 1-Bonding, 2-Pressing, 3-Frame Parts, 3-Resin Parts, Application Example Videos, Application Examples, Easy Automation Concept, Easy Automation videos
Example Video #09: Frame Bonding System - Air cylinder vs IAI's ROBO Cylinder This system produces frames by bonding resin parts. A total of four locations are bonded. Adhesive is applied to the end faces of resin frame parts. Then, the end faces of the frame parts...
0-1-Conveyor, 0-Food, 1-Transferring, 2-Pushing, 3-Food, Application Examples
Industry: Medical / Food & Beverage Process: Transfer $52,800 saved yearly due to CT Effect Equipment Overview The equipment is for pushing bread on a conveyor belt sideways to transfer it to a sideways-moving conveyor belt. There is a stopper in front of the...
0-1-Conveyor, 0-1-Packaging, 0-Electronics, 0-Home Electronics, 0-Others, 0-Smart Phones, Tablets & Computers, 1-Packaging, 1-Sorting, 1-Transferring, 2-Pick and Place, 2-Positioning, 3-Glass, Application Examples
Example Video #08: Glass Board Work Piece Transfer System - Air cylinder vs IAI's ROBO Cylinder Glass boards are placed on a pallet in this process. 16 work pieces are placed in lines on one pallet. The deburring brush attached to the motorized spindle*2 is used to...
0-Automotive, 0-Machinery, 0-Others, 1-Deburring, 2-Moving, 3-Mechanical Parts, 3-Metal Parts, Application Example Videos, Application Examples, Easy Automation Concept, Easy Automation videos
Example Video #07: Deburring System - Air cylinder vs IAI's ROBO Cylinder This system removes burrs around holes drilled in a pulley*1. Eight locations are deburred. The deburring brush attached to the motorized spindle*2 is used to remove the burrs along the edge of...
0-1-Conveyor, 0-Automotive, 1-Marking, 2-Writing, 3-Mechanical Parts, Application Examples
Industry: Automotive / Machine Tools Process: Marking Parts are measured and checked by product type using a camera before the marking process. This data is sent to the XSEL controller using serial communication. The XSEL controller corrects the character size and...
0-1-Conveyor, 0-1-Inspection & Test, 0-Others, 0-Paper, Fabric, Glass, Board, 1-Inspection, 1-Sorting, 2-Pushing, 3-Paper, Application Examples
Industry: Others Process: Sorting, Inspecting Actuators: RCP5-SA7C Motorizing the removal of defective products made high speed possible and lowered costs. [Issues Until Now] An air cylinder was used for the movement of the plate that removes defective products....
0-1-Labeling, 0-Beverages, 1-Labeling, 2-Pressing, 3-Bottle, 3-Label, Application Examples
Industry: Food & Beverage Packaging & Labeling Process: Labeling A small and thin type Robo Cylinder® and a MEC controller have been adopted for labeling glass bottles for beverages. When the bottle is placed on top of rollers, the rollers rotate in sync with the...
0-Automotive, 0-Chemicals, 0-Medical & Life Science, 0-Paper, Fabric, Glass, Board, 1-Cutting, 1-Press Machine, 2-Push-Pull, 2-Transferring, 3-Fabric, 3-Other Parts and Products, Application Examples
Example Video #06: Sequential Feeder for Non-woven Fabric Punching Line - 10 Air cylinder vs 1 IAI's ROBO Cylinder The sequential feeder, a part of a press machine that punches out non-woven fabric for filters. The press machine performs punching operation at specific...
0-Beverages, 0-Chemicals, 0-Cosmetics, 0-Food, 1-Filling, 2-Moving, 2-Positioning, 3-Bottle, 3-Liquid, Application Example Videos, Application Examples, Easy Automation Concept, Easy Automation videos
Example Video #05: Shampoo Filling Equipment - Air cylinder vs IAI's ROBO Cylinder Fills shampoo into bottles using air cylinder or Electric Actuator. Six bottles are filled simultaneously. Two types of bottles are handled: 500 mL and 250 mL. Point1: Increased the...
0-Others, 1-Assembling, 2-Pick and Place, 3-Resin Parts, Application Examples
Industry: Others Process: Press-fitting Actuators: RCP2-SS8C , RCP4-RA5C By replacing the parts setting process from air cylinders to electric actuators, "Choco Tei"* has stopped occuring! * "Choco Tei" is a brief interruption of the line. [Issues Until Now] The...
Application Examples, News
February 3, 2017 Once or twice a month, we like to share IAI Actuator News with the automation community. In this issue we show two application examples, "Film Feeder for Packaging Machine" and "Deburring/Inspection of Composite Equipment", and the latest SCON-LC/LCG...
0-Beverages, 0-Chemicals, 0-Food, 1-Mixing, 2-Moving, 3-Food, 3-Liquid, Application Examples
Example Video #04: Soy Milk/Brine Mixer - Manual Work vs IAI's ROBO Cylinder This process is where soy milk and brine are mixed in the tofu manufacturing line. Point1: The ROBO Cylinder lets you change the operating conditions with ease. Point2: lets you effortlessly...
0-1-Inspection & Test, 0-Automotive, 1-Deburring, 1-Inspection, 2-Moving, 3-Mechanical Parts, Application Examples
Industry: Automobile / Mechanical parts Process: Inspection, Deburring Actuators: ISCA4 | Controller: XSEL The multi-slider type orthogonal robot of the NS series has been adopted as equipment to remove burrs from machine parts. One of the two Y-axes is used to deburr...
0-1-Conveyor, 0-1-Packaging, 0-Electronics, 0-Home Electronics, 1-Packaging, 1-Transferring, 2-Push-Pull, 2-Transferring, 3-Container, 3-Electronics Parts, Application Example Videos, Application Examples, Easy Automation Concept, Easy Automation videos
Example Video #03: Inter-Conveyor Transfer System - Air Cylinder vs IAI's ROBO Cylinder This is the current inter-conveyor transfer process for a relay manufacturing line. Pallets carrying completed relays are transported on a conveyor from the assembly line and...
0-1-Packaging, 0-Film, 1-Cutting, 1-Packaging, 2-Positioning, 3-Film, Application Examples, Applications, Case Study
Industry: Paper, film, construction material Process: Cutting Actuators: RCS2-SA7C-A-60-16-900 x2 In a packing machine, ROBO Cylinder was adopted for equipment that cuts packaging film to a set length. As shown in the illustration above, two ROBO Cylinders are used to...
0-1-Inspection & Test, 0-Electronics, 1-Inspection, 2-Pushing, 3-Electronics Parts, Application Examples
Industry: Electronic Components Process: Inspection Actuators: RCL-RA, TT-A2 (built-in controller) The table top robot TT series and the Micro Cylinder RCL series have been adopted as inspection equipment for buttons on electronics. First, the Micro Cylinder RCL...
0-Electronics, 1-Dispensing, 1-Press Fitting, 2-Moving, 2-Pressing, 3-Printed Circuit Board, Application Examples
Industry: Electronic Components Process: Press-fitting Functions used: Positioning and Pushing ROBO Cylinder® was adopted for equipment that performs both processes of applying silicon to a printed circuit board and press-fitting a cover. While the printed circuit...