Electronics & Semiconductor
EC – Lifting Device of Semi-Finished Products for inspection
A device for lifting semi-finished products during assembling to perform a visual inspection of wiring on the bottom.Lifting up is required because the semi-finished product during assembling cannot be slanted for a visual inspection on the bottom. The ELECYLINDER®...
EC – Inspection Device for Substrate Continuity
A device for inspecting continuity of substrates by using a probe.In the past, an air cylinder was used. However, safety circuit designing for emergency stops (residual voltage, inadvertent leaping out, etc.) and restoring procedures after emergency stops were very...
EC – Door Opening for High-Voltage Inspection Device
A device for opening the door of a voltage inspection device for automobile electronic parts.From the designing stage, the inspection device was presupposed to employ an ELECYLINDER®. The following effects were confirmed: 1) Opening: high speed operation. Closing:...
EC – Assembling Device for Electronic Parts
A device to put a cap in a sensor unit assembling process. The ELECYLINDER® uses its push-motion function to put a cap. Compared with an air cylinder, the ELECYLINDER® provides faster approaching speed and a constant pushing force, enabling the cycle time to shorten...
EC – Device for Removing Defective Electronic Parts
A device to remove defective electronic parts from the conveyor The movement of the ELECYLINDER® after the sensor's detection of a defective part and a forward-ON signal is faster than that of an air cylinder, enabling the conveyor to increase the speed. EC-S6H ...
EC – Device for Inserting Metal Parts into Plastic Bases
This device inserts a metal part into a plastic base frame in an electronic part assembling process. When inserting a metal part, it is necessary to slow down for the last 1mm. For this reason, a spring was used at the tip of an air cylinder for the insertion process....
Automating Touch Panel Inspection Process
Industry: Electronic equipment / Home Appliances Process: Positioning Inspection Process Costs were Reduced! [Product Handled] · Touchscreen tablet [Process] · Touch the display on the touchscreen with a pen (touch inspection). This is the process of inspecting the...
Easy Automation Concept Vol.4-2 Video #08
Example Video #08: Glass Board Work Piece Transfer System - Air cylinder vs IAI's ROBO Cylinder Glass boards are placed on a pallet in this process. 16 work pieces are placed in lines on one pallet. The deburring brush attached to the motorized spindle*2 is used to...
Easy Automation Concept Vol.2 Videos
Example Video #03: Inter-Conveyor Transfer System - Air Cylinder vs IAI's ROBO Cylinder This is the current inter-conveyor transfer process for a relay manufacturing line. Pallets carrying completed relays are transported on a conveyor from the assembly line and...
Inspection of Switches for Electronics
Industry: Electronic Components Process: Inspection Actuators: RCL-RA, TT-A2 (built-in controller) The table top robot TT series and the Micro Cylinder RCL series have been adopted as inspection equipment for buttons on electronics. First, the Micro Cylinder RCL...
Application for Equipment Press-fitting onto a Printed Circuit Board
Industry: Electronic Components Process: Press-fitting Functions used: Positioning and Pushing ROBO Cylinder® was adopted for equipment that performs both processes of applying silicon to a printed circuit board and press-fitting a cover. While the printed circuit...
Potting and Encapsulation Machine – CT-Effects Application Example
Here is an example of how to reduce labor costs and increase production by automatizing the electronic encapsulation process using the Table Top type robot TTA series, which was conducted manually previously. Labor Cost: Reduction of $22,300/year (*1) Production...