2023 IAI
Digest Catalog
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2023 Videos & Application Examples on IAI General Catalog and Digest Catalog
01. Insert missing parts inspection equipment for resin cases
The inspection camera is brought to a smooth standstill by adjusting acceleration and deceleration. This can significantly reduce standby time due to camera vibration.
02. Tensile testing of wire harnesses – Pulse Press Electric Actuator
Pulse Presses can handle loads in the tensile direction and have no limit on tensile time. High precision judgments are possible at a low cost.
03. Fast pick and place of radiators and tips – IXA SCARA Robot
IXA, very high-speed SCARA robot in the industry, also supports push-motion operation. When fitting part A to part B, the position error can be compensated (compliance control).
04. Glass circuit board transfer equipment
The system is ISO class 2.5 equivalent, making it ideal for operation in clean environments. Arching the motion allows palletizing with the shortest path (arch motion).
05. Automotive connector inspection equipment – Alternative to Vertical Articulated Robot
Diagonal approaches and tip swiveling, possible until now only with vertically articulated robots, can now be performed at a low cost. The wrist unit is capable of interpolating motion with the orthogonal axes.
06. Automatic assembly machine with indexing system (press fitting of bushings) – R-Unit
R-unit controllers can be used with a mix of 24V/200V motors. A single unit can connect up to 16 axes, reducing price and installation space.
07. Orthogonal 3-axis NutRunner screw tightening equipment, Built-in linear guide sliders
IAI’s slider type incorporates a ball circulating type with a built-in linear guide, making it suitable for applications with large rotational reaction forces and moment loads. (NutRunner/Nut Runner)
08. Automatic sorting equipment for corrugated cardboard
Since the speed can be changed during the movement, the cycle time can be shortened by using low speed in the range where the extruder plate for sorting contacts the corrugated board, and then using hight speed for subsequent extrusion movements.
09. Pick and place medical bottles – IXA SCARA
The IXA cleanroom specification is ISO Class 3 compliant, making it ideal for operation in clean environments. Preliminary verification on a PC is possible by using simulation software.
10. Shampoo bottle filling equipment
The speed can be changed during movement, allowing the nozzle tip to move in accordance with the rate of rise of the liquid surface. By adjusting acceleration and deceleration, shampoo foaming can be prevented.
11. Pick and place Sloped Work – Vial bottles, oblique stocker
By combining Cartesian axes and wrist units, the cost can be reduced compared to Vertical articulated robots. In addition, the size of the safety fence can be reduced.
12. Barcode reading of specimen samples – Cleanroom Type Electric Actuators are adopted
The system is ISO class 2.5 equivalent, making it ideal for operation in clean environments. The wide lineup of products allows for a combination of axes with cleanroom specifications.
13. Beer bottle case transfer equipment
ISB-WXM has a high payload capacity of horizontal 400 kg and vertical 80 kg. Even heavy loads can be handled with a uniaxial configuration robot.
14. Loader/Unloader for Press Machine
By adjusting the deceleration, the shock when X Axis stops can be reduced, preventing the workpiece from falling.
15. Packaging Bag Leak Test Machine – Foodstuffs – NSA Rotating Nut Type Actuator Adopted
NSA’s multi-slider system has two sliders that each move in tandem with the conveyor, eliminating the need to stop the conveyor for each inspection.
16. Decoration via cake-making machine – Foodstuffs – RCP6 with Multi-point
The speed can be changed while moving, so that the cream can start out slow and end up at a higher aperture. Multi-point positioning allows for the handling of cakes of various shapes.
17. Circuit board inspection inter-process transfer equipment – Belt-driven, Long-stroke
The belt-driven type is ideal for long-distance interprocess transfer because there is no speed reduction due to strokes. Stroke up to 3200mm, max. speed up to 3000mm/s.
18. Glass circuit board loader/unloader, Long Stroke, 4155 mm, 2-axis synchronous control
Large glass circuit boards are transported by 2-axis synchronous control. Stroke is 4155 mm. There is no speed reduction even with long strokes.
19. Compact LED light assembly machine – 4 processes are in a single tabletop robot
Four processes (assembly, coating, screw tightening, and inspection) are integrated into a single tabletop robot. The number of workpiece sets can be reduced and cycle time can be shortened.
20. Electric Parts Rack – Electric Actuators To Reduce Picking Errors
Since the system does not use a sensor, but uses the actuator’s position information to confirm take-out, the cost can be reduced compared to general poka-yoke systems.
EC-01. Door opening/closing mechanism for processing machines
In addition to speed, acceleration and deceleration can be set respectively, enabling shock-less opening and closing while increasing speed.
EC-02. Laser marking equipment for flywheel – ELECYLINDER Slider Type is used for positioning
Positions can be set in increments of 0.01mm, and feedback control of 1,000 times per second ensures repeatable and accurate engraving.
EC-03. Plastic Bottle Conveyor – Cylinder with internal guide supports radial loads
Radial cylinder has a built-in guide, so it can support radial loads without an external guide. ELECYLINDER Radial Cylinder Model, RR6 and RR7 are adopted.
EC-04. Equipment for inverting pallets loaded on AGVs
The built-in controller and 24V power supply make it ideal for installation in AGVs. ELECYLINDER Slider Cylinder, S7 is adopted for shooters and inverting.
EC-05. Stopper for collapsible container conveyor line, Resistant to radial impact loads
Sliding bushing construction is resistant to radial impact loads, making it ideal for stopper applications. The 24V power supply allows it to be used in any location.
EC-06. Corrugated Cardboard Transfer Lift Conveyor (Lifter Applications) by Large Slider
High thrust type with maximum payload Horizontal 400kg, Vertical 80kg. Vertical mounting is possible even with long strokes, making it ideal for transfer lift applications. (Lifter applications)
EC-07. Hand cream filling equipment – Synchronized speed control required – EC Slider
The speed can be set in increments of 0.01 mm/s, allowing the conveyor speed to follow the operation. Reduces conveyor downtime.
EC-08. Cosmetic conveyor sorting equipment – No degradation of speed due to aging
Since there is no degradation of speed due to aging, the allocation can be performed as set for a long period of time.
EC-09. Equipment for sprinkling syrup on donuts – Stable Moving Speed with ELECYLINDER
The speed feedback of 20,000 times per second ensures that the moving speed is stable and evenly syrupy.
EC-10. Milk cartons transfer equipment
In addition to speed, acceleration and deceleration can be set respectively, thus preventing milk cartons from being knocked over or rolled in.
EC-11. Commercial Dishwasher door open/close by simple actuator, ELECYLINDER Slider type
Driven by 24V power supply, no wiring work is required in the kitchen. The built-in controller helps save space.
EC-12. Equipment for sorting curry packs to the next process line – Simple Stable Slider
Speed feedback of 20,000 times per second ensures stable speed and eliminates misclassification.
EC-13. Tray push-out equipment – Simple Slider, Electric Actuator/Cylinder
Since speed feedback is performed 20,000 times per second, the same timing can be used for each pushing out.
EC-14. Shortcake transfer equipment without collapsing
Smooth start/stop by adjusting acceleration and deceleration allows cakes to be transferred to the conveyor without collapsing.
EC-15. Instant soup package sorting, Vision inspection for crushed boxes & missing prints
Compact slender type with built-in controller and shortened overall length. Wireless teaching is possible by using the teaching tool TB-03 or Wireless Teaching Controller.
EC-16. Circuit board reverser equipment
Rotary type also has adjustable acceleration and deceleration, allowing the speed to be increased while minimizing the impact of reversal.
EC-17. Static-eliminating/dust-removing pneumatic type circuit board cleaner – cleanroom
Clean room specifications correspond to ISO Class 2.5 or 3. Ideal for transport in clean environments.
EC-18. Electronic component transfer equipment – Pick & Place, Simple Cylinders & Gripper
Clamping force, standby position, and clamping start position can be easily set numerically. Wireless teaching is possible by using the teaching tool TB-03 or Wireless Teaching Controller.
EC-19. Index table connector assembly equipment – 16 axes including ultra mini actuators
A palm-sized electric actuators are adopted. Up to max. 16 axes can be connected by using the REC controller.
EC-20. Ceramic product grinding process – Dust-proof, Splash-proof Electric Cylinders
Since S6□W is IP54 or equivalent and RR6□W is IP67 rated, they can be used in machining processes where dust is generated.
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